Waste of food packaging

In recent years, food packaging companies have paid close attention to how to reduce food waste in food packaging operations, regardless of the size of the company.Packaging machine manufacturers use many methods of waste reduction which rely on the application of various technologies to food packaging machine, such as increasing barrier properties to extend shelf life.

Food waste is a major area of concern for today's companies. In recent years, companies have made significant progress in the development and implementation of sustainable development programs, including addressing food waste. Progressive companies recognize that reducing waste is beneficial to companies, populations and the environment.

Packaging operations are essential to control food waste. This area is the last line of defense to ensure that customers accept acceptable products and help companies meet their production and weight feeder. Packaging companies must work closely with their staff to ensure that product specifications and weight requirements are met without having much waste from their department. This is a key balancing action, and great managers learn to optimize the best of both sides.

The role of packaging equipment

Reasonable design and use of packaging equipment to reduce food waste plays an important role. In the process of product transfer and processing, fixed and inspection equipments must be designed to prevent loss of food material on the floor. Often, additional protective measures can be added to prevent this loss and help the company increase product production. Operators and managers also play a vital role. Frontline employees have the opportunity to understand the source of food waste and suggest a proposal to reduce food waste. Management plays a key role in soliciting and implementing employee ideas to drive the waste needed to reduce waste.

Both large companies and small companies can benefit from reduced food waste. Large companies have the resources to implement engineering improvements to reduce waste, and more capital expenditures can be used for automation and combination weigher redesign or replacement.

Small companies also have a lot of opportunities to reduce waste. In many cases, it is only concerned about the problem generating action and improvement. It is a good first step to raise awareness through the training of all employees. All companies can build a team that reduces food waste and focus on solving problems and improving measures.

Prevent dust from entering the package

Even the most advanced packaging process, dust and particles in the air can cause problems. Like grated coffee, protein powder, flour, and even some dry snacks and pet food products, in your packaging environment will produce a considerable amount of dust.

The following are several ways of modern food packaging machine that can help reduce or eliminate the negative effects of dust on your automated packaging lines:

1. Enclosed Jaw Drives

If you work in a dusty packaging equipment or have a dusty product, it is vital to drive the sealing jaws in your packaging machine to prevent particles in the air.

2.Dust Proof Enclosures

Electrical enclosure or pneumatic components must be properly protected against dust entry in order to maintain their normal function. When buying a dusty environment for packaging equipment, make sure the machine has an IP (entrance protection) rating for your application.

3.Static Elimination Bars

When the plastic packaging film is released through the weight checking machine, it can produce static electricity, so that the powder or dust products adhere to the film inside. This may cause the product to end in the package seal, as described above, in order to maintain the integrity of the package, this should be avoided. To overcome this, you can add a static erase bar during the packaging process.

Food safety packaging

As with any other packaging equipment, filling in the manufacturing phase also requires safety and hygiene. Current processes often require pre-production hygiene, equipment replacement, setup and verification results.

Fill configuration validity:

If the filler is perfused with a consistent, uniform, complete, solid product or liquid product, the method is unlikely to require special or constant supervision. However, for a filling setup that includes multiple sources, inspection equipments, components, particle size / shape / density differences, intermittent or funnel feeds, and other characteristics that may affect the quality and consistency of a single dose over time, the device configuration And attachments attachments that are essential for maintaining a unified process and selling units in the specification.

Small parts:

Product and weight checking machine conversions increase the risk of packaging physical contamination. Steps must be taken to anticipate and check / adjust to avoid such a disaster.

Enhance the efficiency of multihead weigher

The multihead weigher is the core element of the new food packaging machine installed on the farmer’s snack.

The main handling of weighing and filling the pocket size of the bag, filled with a weight of 40g, but can also be packaged 150g flat bag, and has the least downtime.

The multihead weigher meets the speed specifications and can handle 140 bags per minute. In view of the high value of the company’s products, weighing accuracy is also an important factor. The maximum weighing accuracy of 0.1g, the standard deviation of the filling bag (weighing consistency) is much lower than 1g.

Once the weight feeder becomes empty, the product is required and the signal is sent to the corresponding hopper. This minimizes error emissions, improves efficiency, and increases weighing accuracy and consistency.

How can packaging quality data drive manufacturing excellence?

With increasing global competition, packaging machine manufacturers want to produce the highest quality products at the lowest cost and use supplies from around the world. But when doing so, these organizations spend a lot of time and effort to collect and respond to quality-related data that ultimately results in different spreadsheets, physical filing cabinets or isolated databases or file servers that are scattered across the organization.

When this happens, data is scattered and confusing, making it impossible to aggregate the information and analyze what is happening - real-time or over time. As a result, it becomes difficult to achieve the ultimate goal, and quality begins to be seen as a constant problem rather than a quick fix.

When production turns their thinking about quality from "how do I solve this problem" into "how can I take advantage of this advantage" when they are ahead of the competition. It no longer consider what happened yesterday to respond, but to consider tomorrow or next year can take the initiative to do anything. Use quality data to connect to the enterprise and achieve end-to-end visibility, enabling organizations to achieve exponential enhancements in their product quality and business cost structure. With the right motivation, quality management platform and cloud technology, any manufacturer of any capital has the opportunity to actively up, quickly affect its bottom line and build a lasting competitive advantage.

The international market of packaging machines

The demand for packaging equipment is largely driven by the growth in demand for consumer goods, the adoption of automated packaging machines and the development of energy efficiency machines. Modern automatic packaging machines are used in different packaging stages and ensure that compared to older versions, minutes rather than hours of completion. Another key factor driving the global packaging machinery market is the growing demand for packaging robots from several end-user industries. Packaging machines play a vital role in ensuring product safety throughout the supply chain.

The global food and beverage industry is expected to grow at a significant rate. Most of the demand is expected. Emerging countries as a result of increased consumer income, ready-to-eat food needs and living standards. This increases the demand for food packaging machine, thus providing profitable market opportunities for the packaging machinery market.

Packaging machine is the world's second fastest growing packaging machinery industry market. Most of the growth in the Asia-Pacific region and emerging markets in Africa is expected to be effective. Such as increased demand for fresh food and beverage, household and personal care products and the pharmaceutical industry; the growth of the packaging machine manufacturers has contributed to the development of the global packaging machinery market.